Racking systems are an invaluable part of warehouse organization. The increased storage space, clutter-free inventory, and efficient pallet handling help streamline productivity and keep your workers safe. However, you can only reap these benefits if you use your racking system wisely. Unsafe practices or installation lead to serious risks in the workplace. To ensure your workers and your inventory stay safe, you need to know the weight capacity of your warehouse racking system. Learn how to determine pallet racking weight capacity as well as how to maintain a safe and secure system with this overview.

Calculating Weight Capacity

Calculating your racking system’s weight capacity is fairly simple. The first step is to figure out the total weight of your pallet loads. Factor in each pallets’ dimensions, shape, and contents. In addition to calculating the total weight of your pallets, this information will help you load your racking system in a uniform manner, so all the weight is safely and evenly distributed. The total weight of your pallet load will let you know the weight requirement for each pair of beams. Once you have this information, figure out how many beam levels you’ll need per bay. Multiply the pallet load per pair of beams by the number of beam levels to calculate the necessary total frame capacity. Keep in mind that the capacity of your racking system should always exceed your total load weight. This will help ensure you never exceed your system’s weight limits.

Eliminating Weak Links and Other Hazards

Though learning how to determine pallet racking weight capacity is a straightforward process, you must take many other steps to ensure your warehouse remains safe and secure. Incorrect installation, poor maintenance, and general human error can lead to overloading your racking system and causing serious damage to equipment, inventory, or personnel. That’s why it’s crucial to evaluate your racking system and ensure everything is working correctly. This starts with expert warehouse racking installation so that you can move forward knowing every piece is securely in place. Even after installation, you need to put in consistent time and effort to inspect, document, and maintain your racking system. These measures will help you identify mistakes or minor issues before they turn into serious problems.